This page is part of the ONYX Performance Guide
This post defines how to configure SICKO MODE on the 72V ONYX Kelly controller.
It covers battery limits, controller programming, hardware requirements, cooling behavior, and how the system responds under sustained high power.
- Use this after understanding controller fundamentals
- Verify hardware before increasing power
- Monitor temperature and battery behavior
The controller is no longer the limiting factor in SICKO MODE. Power output becomes constrained by:
- battery capability
- motor thermal limits
- system cooling
Incorrect tuning can create failures that appear to be battery or motor issues but are caused by excessive current demand and heat.
Required Conditions Before Enabling SICKO MODE
- battery capable of 150A+ continuous discharge
- QS8 connector installed
- 6 AWG battery wiring minimum
- motor cooling installed (Statorade + Hubsinks)
- controller fundamentals and diagnostics understood
SICKO MODE should not be enabled on stock or aging systems.
My Shared Kelly ONYX SICKO MODE GPT
Alternatively, you can use the actively maintained Kelly ONYX SICKO MODE GPT, which covers both stock configurations and modified tuning scenarios.
The shared version is maintained privately so it can be updated more freely and kept focused on ONYX-specific tuning workflows.
Battery Limits
| Battery | DC Current | Boost Current | Phase Current |
|---|---|---|---|
| ONYX 23Ah | 40–50A | 55–60A | 120–150A |
| ONYX 41Ah | 80–90A | 90–100A | 180–240A |
These aging batteries should not run SICKO MODE.
These values represent maximum safe operating boundaries, not tuning targets.
Behavior under SICKO MODE:
- high battery current increases voltage sag
- sag triggers low-voltage protection under load
- repeated sag accelerates cell degradation
Even if the system appears to function, it is operating outside safe limits and will cause long-term damage.
SICKO MODE
| Item | Specification |
|---|---|
| Output Power | 17.5–24 kW |
| Stock Power | ~7.2 kW |
| Power Increase | ~3× stock output |
| Battery | 150A+ discharge capable |
| Connectors | QS8 |
| Wiring | 6 AWG |
| Cooling | Statorade + Hubsinks |
SICKO MODE does not create power — it removes limits and exposes system constraints.
SICKO MODE increases both power output and sustained load duration.
System behavior changes from:
- short bursts of acceleration
to - continuous high-current operation
This creates:
- sustained battery load
- continuous motor heating
- cumulative thermal buildup
SICKO MODE Behavior
Under SICKO MODE, the system operates differently than stock:
- throttle input produces significantly higher phase current
- battery current remains elevated for longer periods
- there is less recovery time between acceleration events
Key behavior:
- launch torque increases sharply
- high-speed operation becomes current-limited by heat
- system performance becomes temperature-dependent
Heat becomes the primary limiting factor, not controller settings.
Battery Current vs Phase Current
Understanding this relationship is critical in SICKO MODE.
- battery current = total system power draw
- phase current = torque production
In SICKO MODE:
- both battery current and phase current are high simultaneously
Results:
- aggressive launch + sustained load
- increased voltage sag
- increased battery stress
- increased motor heating
Important behavior:
- increasing battery current increases total system stress
- increasing phase current increases torque and motor load
- combining both removes recovery time for the system
- high battery and phase current together reduce voltage stability
SICKO MODE Controller Programming
| Field | Value |
|---|---|
| Current Percent | 100 |
| Battery Current Limit | 100 |
| Accel Time | 1 |
| Torque Speed KP | 4000 |
| Torque Speed KI | 110 |
| Speed Error Limit | 1100 |
Lower acceleration time produces extremely aggressive launches.
Programming Steps
- Connect AC Aduser
- Read and save current settings
- Modify parameters
- Tap Write
- Power bike OFF
- Wait 5 seconds
- Power bike ON
Programming Behavior
- changes may not apply instantly
- some parameters require a power cycle
- incorrect values can create unstable behavior
Best practice:
- change one parameter at a time
- test under controlled conditions
- monitor voltage, temperature, and response
Programming Risk
Incorrect programming can result in:
- excessive battery sag
- unstable throttle response
- overheating
- unexpected cutoff
Avoid:
- applying multiple large changes at once
- writing settings with unstable connection
- exceeding known safe current limits
Boost Current Behavior
Boost current is a temporary override of battery current limits.
- applies during short-duration load spikes
- does not replace sustained current limits
Important:
- boost current still depends on battery capability
- boost current does not bypass battery limitations
- excessive boost values can increase sag and instability
- repeated boost events increase thermal load
Hardware Upgrades
| Component | Upgrade | Purpose |
|---|---|---|
| Battery Connector | QS8 | High current reliability |
| Battery Wiring | 6 AWG | Reduced voltage drop |
| Controller Mount | External mount | Improved cooling |
| Motor Cooling | Statorade | Transfers stator heat |
| Heat Dissipation | Hubsinks | Improves airflow cooling |
These upgrades are required for sustained high-power operation.
Motor Cooling
| Upgrade | Function | Result |
|---|---|---|
| Statorade | Transfers heat from stator to motor shell | Lower internal motor temperature |
| Hubsinks | Dissipate shell heat into airflow | Sustained power |
| Combined | Stator → Shell → Air | Maximum cooling efficiency |
Thermal Behavior Under Load
- heat builds continuously under sustained current
- high-speed operation generates more heat than launch
- repeated acceleration cycles stack heat
Important behavior:
- cooling reduces temperature rise rate
- cooling does not eliminate thermal limits
- performance decreases as temperature increases
- motor heat and controller heat are independent systems
Hubsinks
Statorade Cooling
Statorade is a magnetic ferrofluid added inside hub motors to improve heat transfer from the stator to the motor shell.
Common SICKO MODE Failure Patterns
| Behavior | Likely Cause |
|---|---|
| Strong launch then sudden cutoff | Battery sag triggering low-voltage protection |
| High speed fades over time | Thermal limiting |
| Works well when cold, weak when hot | Heat saturation |
| Inconsistent throttle response | Voltage instability or aggressive tuning |
| Sudden loss of power under load | Current limit or protection trigger |
| Immediate cutoff at high throttle | Battery cannot supply requested current |
These are system responses, not necessarily hardware failures.
System Limits and Reality
SICKO MODE does not increase system efficiency.
It increases:
- current demand
- heat generation
- mechanical and electrical stress
Limits are determined by:
- battery capability
- motor thermal capacity
- cooling effectiveness
Ignoring these limits results in:
- accelerated battery degradation
- motor overheating
- reduced system lifespan
SICKO MODE shifts the system from controller-limited operation to hardware-limited operation.
